
Thesis offer: Selective flotation of the components of the Black Mass from the recycling of Li-ion batteries: development of new reagents adapted to a constantly evolving flow
Before applying for this offer, please contact the following person: Ndue Kanari
Application deadline : 08/06/2025
Starting date : 01/10/2025
Context
This thesis aims to develop flotation treatment process adapted to the recycling of Black Mass components, taking into account the increasing variability of lithium batteries on the market, as well as the variability of recycling flows. Contrary to current approaches, mainly focused on the recycling of homogeneous flows of high added value materials such as NMC, this research will integrate more complex black masses, containing mixtures of chemistry such as NMC and LFP, as well as components often overlooked safety, such as coatingsAl2O3 and silicon doping of Lanode. lmain objective is to develop a flexible flotation process, capable of sadapt to this chemical diversity that is coming to the market.
Keywords
- recycling,
- lithium-ion batteries,
- flotation,
- Black Mass.
detail of theoffer
the energy transition saccompanies da sharp increase in the production of lithium-ion batteries, posing major environmental and strategic issues related to their end-of-life andsupply of critical raw materials. The recycling of Black Mass, which constitutes the fraction concentrated in graphite and strategic metals such as nickel, cobalt, lithium and manganese. This Black Mass appears as a key lever to strengthen thecircular economy and reduce import dependence. However, therapid evolution of battery technologies, with theemergence of new cathode chemistries (NMC, LFP), lincrease in mixtures in cathodes (blends), as well as theIntegration of innovative components such as D coatingsAlumina (Al₂O₃) and silicon doped anodes, considerably complicates the composition of Black Mass. This increasing heterogeneity makes conventional recycling processes unsuitable, especially in an increasingly demanding regulatory context, with a European target of 70% recycling rate of dHere 2027. In this context, the selective separation of the constituents of the Black Mass becomes a priority. Flotation, a well-established process in mineralurgy, is distinguished by its ability to separate fine particles. However, the conventional reagents used in the case of Black Mass, such as kerosene, exhibit low selectivity, limiting their effectiveness in the face of complex and heterogeneous flows. The development of new patterns of flotation reagents, more specific to battery components, is therefore essential to improve the performance and flexibility of recycling processes.
Candidate profile
- a master’s degree (M.Sc.) or Engineer in geosciences, chemistry, physico-chemistry or materials science.
- Solid knowledge and expertise in mineral engineering and if possible in recycling.
- Ability to work independently while sintegrating into a research team.
- Strong motivation and strong commitment to research.
- Excellent oral and written communication skills in English, essential for writing publications in high-level scientific journals and for the presentation of results in international conferences.
Bibliographical references
- Vanderbruggen, A., Hayagan, N., Bachmann, K., Ferreira, A., Werner, D., Horn, D., Peker, U., Serna-Guerrero, R., Rudolph, M., 2022. Lithium-ion battery recycling – influence of recycling processes on component liberation and flation separation efficiency. ACS ES&T Eng. doi.org/10.1021/acsestengg.2C00177
- Olutogun, M., Vanderbruggen, A., Frey, C., Rudolph, M., Bresser, D., Passerini, S., 2024. Recycled Graphite for More Sustainable Lithium Batteries. Carbon Energy E483. https://doi.org/10.1002/cey2.483